DAF Capacity Upgrade

InnoFlot™: Flotation Retrofit for Existing DAFs

More Capacity.
Same DAF.

Faster Float

0 -4x

Extra Footprint

0

Trial On Your DAF

0

Overview

What Is InnoFlot?

InnoFlot is a flotation retrofit for legacy dissolved air flotation (DAF) units. It uses the same core technology that makes our InnoCyclone systems run so efficiently, and applies it to the DAF you already have.

InnoFlot preconditions the wastewater so the flocculated material floats faster, 2 to 4 times faster. Faster float means the same tank can handle more flow, with better separation and clarified water at the outlet.

No second DAF. No bigger building. A compact skid, installed alongside your existing system with low disruption.

The Problem. Many food and industrial plants run a DAF that was sized years ago. Production has grown since then, and the DAF has become the bottleneck: carryover at peak flow, sewer surcharges, and no room to expand. A second DAF means major capital, space and downtime. InnoFlot gets more out of the tank you already own.

Technology

How It Works

1

Coagulation and Flocculation

Your existing coagulant and polymer program stays in place. Solids are destabilized and gathered into floc, as they are today.

2

Charged Bubble Preconditioning

The InnoFlot skid introduces charged bubbles into the wastewater after flocculation. This is the same core technology used in the InnoCyclone.

3

Faster Float

The charged bubbles attach to the floc and lift it to the surface 2 to 4 times faster than conventional DAF bubbles alone.

4

More Flow, Same Tank

Clarified water leaves the DAF as before, and float is removed by your skimmer. The InnoFlot skid is PLC automated, with minimal operator involvement.

Who It's For

Applications

Food and Beverage

More capacity from existing DAF pretreatment as production grows, without a new DAF.

Food and Beverage

More capacity from existing DAF pretreatment as production grows, without a new DAF.

Dairy and Cheese

Faster separation of solids and FOG from dairy wastewater before discharge or reuse.

Dairy and Cheese

Faster separation of solids and FOG from dairy wastewater before discharge or reuse.

Meat, Poultry and Rendering

Handles high FOG and protein loads at higher flow through the same tank.

Meat, Poultry and Rendering

Handles high FOG and protein loads at higher flow through the same tank.

Pet Food

DAF pretreatment that keeps up with production changes and peak days.

Pet Food

DAF pretreatment that keeps up with production changes and peak days.

Industrial Wastewater

Any plant running a legacy DAF at or near capacity, or facing sewer surcharges.

Industrial Wastewater

Any plant running a legacy DAF at or near capacity, or facing sewer surcharges.

Planned Growth

Adding a shift or a new line? Add DAF capacity before it becomes the bottleneck.

Planned Growth

Adding a shift or a new line? Add DAF capacity before it becomes the bottleneck.

Why InnoFlot

Features and Advantages

Feature

Advantage

Retrofit to your existing DAF

More capacity without buying a second DAF

Charged bubble preconditioning

Flocculated solids float 2 to 4 times faster

Fits the existing tank and building

No footprint expansion or new building

Compact skid, low-disruption install

Installed alongside your system with minimal downtime

Fully automated PLC control

Minimal operator involvement, ties into your site PLC

Same core technology as InnoCyclone

Built on technology already running at Innovantage installations

Scoped to your site

We check flow, flocculation, skimmer and sludge handling so the whole system keeps up

Feature

Retrofit to your existing DAF

Advantage

More capacity without buying a second DAF

Feature

Charged bubble preconditioning

Advantage

Flocculated solids float 2 to 4 times faster

Feature

Fits the existing tank and building

Advantage

No footprint expansion or new building

Feature

Compact skid, low-disruption install

Advantage

Installed alongside your system with minimal downtime

Feature

Fully automated PLC control

Advantage

Minimal operator involvement, ties into your site PLC

Feature

Same core technology as InnoCyclone

Advantage

Built on technology already running at Innovantage installations

Feature

Scoped to your site

Advantage

We check flow, flocculation, skimmer and sludge handling so the whole system keeps up

Technical Overview

Prove It On Your DAF

Every DAF is different. Flow, wastewater, chemistry and equipment all vary from plant to plant.

That is why we offer a trial on your own DAF, in your own local conditions. We start with a site review, run your DAF as it is today to set a baseline, then turn InnoFlot on and step up the flow. You see the gain on your own unit before you commit.

Download the InnoFlot One-Pager

A one-page summary of the InnoFlot DAF retrofit, ready for your engineering review.

Has your plant outgrown its DAF?

Call Gavin at 204-209-0090 or contact us to talk about an InnoFlot trial on your unit.