DAF Capacity Upgrade
InnoFlot™: Flotation Retrofit for Existing DAFs
More Capacity.
Same DAF.
Faster Float
Extra Footprint
Trial On Your DAF
Overview
What Is InnoFlot?
InnoFlot is a flotation retrofit for legacy dissolved air flotation (DAF) units. It uses the same core technology that makes our InnoCyclone systems run so efficiently, and applies it to the DAF you already have.
InnoFlot preconditions the wastewater so the flocculated material floats faster, 2 to 4 times faster. Faster float means the same tank can handle more flow, with better separation and clarified water at the outlet.
No second DAF. No bigger building. A compact skid, installed alongside your existing system with low disruption.
The Problem. Many food and industrial plants run a DAF that was sized years ago. Production has grown since then, and the DAF has become the bottleneck: carryover at peak flow, sewer surcharges, and no room to expand. A second DAF means major capital, space and downtime. InnoFlot gets more out of the tank you already own.
Technology
How It Works
1
Coagulation and Flocculation
Your existing coagulant and polymer program stays in place. Solids are destabilized and gathered into floc, as they are today.
2
Charged Bubble Preconditioning
The InnoFlot skid introduces charged bubbles into the wastewater after flocculation. This is the same core technology used in the InnoCyclone.
3
Faster Float
4
More Flow, Same Tank
Who It's For
Applications
Food and Beverage
More capacity from existing DAF pretreatment as production grows, without a new DAF.
Food and Beverage
More capacity from existing DAF pretreatment as production grows, without a new DAF.
Dairy and Cheese
Faster separation of solids and FOG from dairy wastewater before discharge or reuse.
Dairy and Cheese
Faster separation of solids and FOG from dairy wastewater before discharge or reuse.
Meat, Poultry and Rendering
Handles high FOG and protein loads at higher flow through the same tank.
Meat, Poultry and Rendering
Handles high FOG and protein loads at higher flow through the same tank.
Pet Food
DAF pretreatment that keeps up with production changes and peak days.
Pet Food
DAF pretreatment that keeps up with production changes and peak days.
Industrial Wastewater
Any plant running a legacy DAF at or near capacity, or facing sewer surcharges.
Industrial Wastewater
Any plant running a legacy DAF at or near capacity, or facing sewer surcharges.
Planned Growth
Adding a shift or a new line? Add DAF capacity before it becomes the bottleneck.
Planned Growth
Adding a shift or a new line? Add DAF capacity before it becomes the bottleneck.
Why InnoFlot
Features and Advantages
Feature
Advantage
Retrofit to your existing DAF
More capacity without buying a second DAF
Charged bubble preconditioning
Flocculated solids float 2 to 4 times faster
Fits the existing tank and building
No footprint expansion or new building
Compact skid, low-disruption install
Installed alongside your system with minimal downtime
Fully automated PLC control
Minimal operator involvement, ties into your site PLC
Same core technology as InnoCyclone
Built on technology already running at Innovantage installations
Scoped to your site
We check flow, flocculation, skimmer and sludge handling so the whole system keeps up
Feature
Retrofit to your existing DAF
Advantage
More capacity without buying a second DAF
Feature
Charged bubble preconditioning
Advantage
Flocculated solids float 2 to 4 times faster
Feature
Fits the existing tank and building
Advantage
No footprint expansion or new building
Feature
Compact skid, low-disruption install
Advantage
Installed alongside your system with minimal downtime
Feature
Fully automated PLC control
Advantage
Minimal operator involvement, ties into your site PLC
Feature
Same core technology as InnoCyclone
Advantage
Built on technology already running at Innovantage installations
Feature
Scoped to your site
Advantage
We check flow, flocculation, skimmer and sludge handling so the whole system keeps up
Technical Overview
Prove It On Your DAF
Every DAF is different. Flow, wastewater, chemistry and equipment all vary from plant to plant.
That is why we offer a trial on your own DAF, in your own local conditions. We start with a site review, run your DAF as it is today to set a baseline, then turn InnoFlot on and step up the flow. You see the gain on your own unit before you commit.
Download the InnoFlot One-Pager
A one-page summary of the InnoFlot DAF retrofit, ready for your engineering review.
Has your plant outgrown its DAF?
Call Gavin at 204-209-0090 or contact us to talk about an InnoFlot trial on your unit.